85% automation of operations reporting at GCC
Challenge:
Operations team spent 18 hours/week manually compiling data from 5 systems (SAP, Jira, SharePoint, Teams, Excel) to create weekly reports for global stakeholders.
OEE Improvement from 61% to 79% in Pharma Plant
Challenge:
Plant OEE of 61% — driven by high unplanned downtime (18%), slow changeover (avg. 4.2 hours), and quality losses — was limiting production capacity and profitability
32% Defect Reduction at Tier-1 Auto Parts Manufacturer
Challenge:
A leading auto component manufacturer faced 4.2% rejection rate causing significant rework costs and customer complaints.